--- title: "Carton Flow Rack in Detroit, MI | DPR" url: https://detroitpalletrack.com/products/carton-flow-rack description: "Carton Flow Rack in Detroit, MI. Free warehouse design consultation, CAD layout and installation planning. Call (313) 637-6214." lang: en --- Image: Carton Flow Rack system in an industrial warehouse (https://detroitpalletrack.com/assets/carton-flow-hero-y0vnsglk.jpg) # Carton Flow Rack in Detroit, MI Carton flow rack is built for the picker, not the pallet. Cases sit on inclined wheel beds, so every time a picker takes one, the next slides forward to the exact same spot - no reaching, no re-facing product, no walking to find the case that should be there. Restocking happens from a separate back aisle, so replenishment never interrupts the pick line. It's the right system when picking is by the case or the each, not the pallet, and when enough SKUs need a dedicated face that static shelving turns into a maintenance problem. Most warehouses run it in the lower levels of a bay with reserve pallets stacked above, so one footprint handles both active picking and overflow storage. We size wheel beds and lane widths to your case dimensions, pick rate, and SKU count, and show where the fastest movers should sit in the bay. (313) 637-6214 ## How Carton Flow Rack Works 1 ### Inclined wheel beds A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power. 2 ### Pick from a fixed position The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case. 3 ### Restock from behind Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically. 4 ### One lane per SKU Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts. Image: Carton flow rack with gravity wheel beds and case lanes (https://detroitpalletrack.com/assets/carton-flow-rack-DfuFYV4P.jpg) Image: Carton flow shelving in use on a warehouse pick line (https://detroitpalletrack.com/assets/carton-flow-hero-y0vnsglk.jpg) ## Why Detroit Warehouses Work With Us Detroit's warehouse market includes converted industrial buildings around Milwaukee Junction, food distribution near Eastern Market and manufacturing space along the I-75 and I-94 corridors. Those are different storage problems. A row drawn for wide-open distribution space can lose useful positions when it meets a converted plant's columns, lower ceiling or shared receiving area. We start with the building and inventory information rather than assuming one standard arrangement will fit every operation. Detroit Pallet Rack is a division of Warehouse Equipment & Supplies Co. Your free warehouse design consultation connects the rack recommendation to pallet or carton dimensions, load weights, handling equipment and the number of positions you need. The CAD layout and itemized quote make the tradeoffs visible before material is ordered. Delivery and installation are planned around the agreed work areas, with one contact for questions about the drawing, the quoted components and later changes. The aim is usable storage that supports how your operation receives, picks and ships. ## Where It Fits Best Case and each picking operations Order fulfillment lines carrying many active SKUs Grocery, beverage, and consumer goods distribution Kitting and light assembly feed lines Bays that need reserve pallets stacked above the pick face ## What We Need to Design It - What are your case dimensions and weights? - How many SKUs need a dedicated pick face? - How many picks per SKU on a busy day? - Is there a separate aisle available for restocking? - Are reserve pallets going above the pick levels? ## What a Project Includes The project starts with the case list: dimensions, weight, whether the carton bottom is stiff or soft, and picks per SKU per day. Those numbers decide wheel bed style, lane width, and how much face each SKU is worth giving up. From there we lay out the bay - how many flow levels, at what incline, and what sits above them. In most designs, the fastest movers get the golden zone at waist height, slower SKUs move to the upper or lower levels, and reserve pallets stack overhead in the same footprint. The quote itemizes frames, beams, wheel bed or track, lane dividers, front stops, and shelf-level accessories, with the layout showing lane assignments by SKU. Installation sets the incline, tests case travel with your actual cartons, and adjusts before the line goes live. The payoff is a pick line where cases present themselves, restocking stays out of the way, and lane widths can be reset whenever SKUs come and go. Delivery and installation are agreed against the approved drawing and the areas your team can release. We review access for unloading, the sequence of rows and the material that needs to arrive first. Confirm the load assumptions before handover and retain the layout and capacity records for future additions. If the product mix changes, review the affected levels or lanes before putting different loads into service. 1 Phone consultation 2 CAD layout 3 Itemized quote 4 Delivery & installation ## Recent Installations A sample of racking projects completed across the region. Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/66e67684-bfa0-4ad0-9385-34957ef6704f/project-1.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/7099a266-e98c-4c55-b891-66be17cac7b3/project-2.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/85bc2cd8-ad55-4ef8-af19-ae7e0d7f87e4/project-3.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/2c6fc6bd-5463-4630-8024-1f3fb071efb5/project-4.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/fa0e8cf1-19c8-4fd8-a379-03215514316e/project-5.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/d4fd0115-5a9e-4071-8f41-a10876d8f584/project-6.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/21a68cfc-3942-44c4-b032-caef9d62239a/project-7.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/6e3d2166-bccd-445a-ba8b-b180e1aff009/project-8.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/93b334b7-ec91-42a3-ba90-226bbc90e23f/project-9.jpg) Image: Pallet rack installation by Detroit Pallet Rack (https://detroitpalletrack.com/__l5e/assets-v1/3773eda0-2a0e-428a-bc54-3cbf165b18a7/project-10.jpg) View More Projects: https://detroitpalletrack.com/projects ## Get a Carton Flow Rack Quote Send the basics and we will come back with a layout and pricing. Prefer to talk? Call (313) 637-6214. ### What's Included: - Free warehouse consultation - CAD layout drawings - Itemized project quote - Rack type recommendations - Installation timeline ## Carton Flow Rack Questions We Hear Most ### What is carton flow rack actually used for? ### How is it different from static shelving? ### Which wheel beds suit soft or lightweight cartons? ### Can carton flow drop into racking we already own? ### How many lanes should each SKU get? ## Carton Flow Rack by Service Area Serving Detroit, Dearborn, Warren and the rest of Southeast Michigan. Detroit: https://detroitpalletrack.com/service-area/detroit/carton-flow-rack Dearborn: https://detroitpalletrack.com/service-area/dearborn/carton-flow-rack Warren: https://detroitpalletrack.com/service-area/warren/carton-flow-rack Sterling Heights: https://detroitpalletrack.com/service-area/sterling-heights/carton-flow-rack Livonia: https://detroitpalletrack.com/service-area/livonia/carton-flow-rack Troy: https://detroitpalletrack.com/service-area/troy/carton-flow-rack Southfield: https://detroitpalletrack.com/service-area/southfield/carton-flow-rack Taylor: https://detroitpalletrack.com/service-area/taylor/carton-flow-rack Pontiac: https://detroitpalletrack.com/service-area/pontiac/carton-flow-rack Romulus: https://detroitpalletrack.com/service-area/romulus/carton-flow-rack Novi: https://detroitpalletrack.com/service-area/novi/carton-flow-rack Canton: https://detroitpalletrack.com/service-area/canton/carton-flow-rack Ann Arbor: https://detroitpalletrack.com/service-area/ann-arbor/carton-flow-rack Flat Rock: https://detroitpalletrack.com/service-area/flat-rock/carton-flow-rack Plymouth: https://detroitpalletrack.com/service-area/plymouth/carton-flow-rack ## Other Rack Systems We Supply ### Pallet Rack Every pallet reachable, every time. The baseline we size everything else against. https://detroitpalletrack.com/products/pallet-rack ### Pushback Rack Two to six pallets deep from one aisle, without giving up much reach. https://detroitpalletrack.com/products/pushback-rack ### Pallet Flow Rack Load one side, pick the other, and let gravity enforce first in, first out. https://detroitpalletrack.com/products/pallet-flow-rack ### Drive-In Rack Deep pallet lanes with forklift access inside the rack. A practical option for bulk quantities of a few SKUs. https://detroitpalletrack.com/products/drive-in-rack ### Cantilever Rack Arms with nothing in front of them, built for lumber, pipe, and anything a pallet can't hold. https://detroitpalletrack.com/products/cantilever-rack ### Warehouse Relocation Rack teardown, component labeling, transport coordination and reinstallation planned around the building you are moving into. https://detroitpalletrack.com/warehouse-relocation ## Contact Detroit Pallet Rack Located in Detroit, we serve the entire Greater Detroit area with industrial pallet racks and warehouse storage solutions. ### Detroit Pallet Rack #### Address 19120 Grand River Ave. Suite C Detroit, MI 48223 #### Phone (313) 637-6214 #### Business Hours Monday - Saturday: 8:00 AM - 6:00 PM Sunday: Closed ## Ready to Price Carton Flow Rack? Call (313) 637-6214 or request a quote and we will start a layout. (313) 637-6214 Tap to Call: (313) 637-6214 ## Structured data ```json [ { "@context": "https://schema.org", "@graph": [ { "@type": "LocalBusiness", "@id": "https://detroitpalletrack.com/#business", "name": "Detroit Pallet Rack", "parentOrganization": { "@type": "Organization", "name": "Warehouse Equipment & Supplies Co.", "url": "https://www.warehouseequipmentsite.com" }, "url": "https://detroitpalletrack.com", "telephone": "(313) 637-6214", "hasMap": "https://maps.google.com/maps?cid=2509313034413971120&output=embed", "address": { "@type": "PostalAddress", "streetAddress": "19120 Grand River Ave. Suite C", "addressLocality": "Detroit", "addressRegion": "MI", "postalCode": "48223", "addressCountry": "US" }, "openingHoursSpecification": [ { "@type": "OpeningHoursSpecification", "dayOfWeek": [ "Monday", "Tuesday", "Wednesday", "Thursday", "Friday", "Saturday" ], "opens": "08:00", "closes": "18:00" } ], "areaServed": [ { "@type": "City", "name": "Detroit", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Dearborn", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Warren", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Sterling Heights", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Livonia", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Troy", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Southfield", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Taylor", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Pontiac", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Romulus", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Novi", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Canton", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Ann Arbor", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Flat Rock", "containedInPlace": { "@type": "State", "name": "Michigan" } }, { "@type": "City", "name": "Plymouth", "containedInPlace": { "@type": "State", "name": "Michigan" } } ] }, { "@type": "Service", "@id": "https://detroitpalletrack.com/products/carton-flow-rack#service", "name": "Carton Flow Rack in Detroit, MI", "serviceType": "Carton Flow Rack", "description": "Cases advance to the picker instead of the picker hunting for cases.", "url": "https://detroitpalletrack.com/products/carton-flow-rack", "provider": { "@id": "https://detroitpalletrack.com/#business" }, "areaServed": [ { "@type": "City", "name": "Detroit", "containedInPlace": { "@type": "State", "name": "Michigan" } } ] } ] }, { "@context": "https://schema.org", "@type": "BreadcrumbList", "itemListElement": [ { "@type": "ListItem", "position": 1, "name": "Home", "item": "https://detroitpalletrack.com/" }, { "@type": "ListItem", "position": 2, "name": "Products", "item": "https://detroitpalletrack.com/products" }, { "@type": "ListItem", "position": 3, "name": "Carton Flow Rack", "item": "https://detroitpalletrack.com/products/carton-flow-rack" } ] }, { "@context": "https://schema.org", "@type": "FAQPage", "mainEntity": [ { "@type": "Question", "name": "What is carton flow rack actually used for?", "acceptedAnswer": { "@type": "Answer", "text": "Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb." } }, { "@type": "Question", "name": "How is it different from static shelving?", "acceptedAnswer": { "@type": "Answer", "text": "On static shelving, a picker reaches into the bay and someone has to physically face the product afterward. Carton flow feeds from behind and presents at the front, so rotation is automatic and the pick position never moves." } }, { "@type": "Question", "name": "Which wheel beds suit soft or lightweight cartons?", "acceptedAnswer": { "@type": "Answer", "text": "Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation." } }, { "@type": "Question", "name": "Can carton flow drop into racking we already own?", "acceptedAnswer": { "@type": "Answer", "text": "Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit." } }, { "@type": "Question", "name": "How many lanes should each SKU get?", "acceptedAnswer": { "@type": "Answer", "text": "Fast movers often earn two or more lanes so the face doesn't run dry between replenishments, while slow movers can share a level. We assign lanes from pick data, not by splitting the bay evenly." } } ] } ] ```